Product Name: 3021 Phenolic Paper Laminate
Standard: GB/T8149.1-2000
Composition, Characteristics, Properties and Applications
3021 Phenolic Paper Laminate is a laminated material manufactured by impregnating electrical insulating paper with phenolic resin and pressing under high temperature and pressure.
It is classified as E Class insulation material and is suitable for mechanical and electrical applications. It is also suitable for hot punching processing.
This product is mainly used as electrical insulation structural components in motors and electrical equipment.
It can also be used in transformer oil environments.
Thickness mm | Tolerance mm | Thickness mm | Tolerance mm | |
0.4 | ±0.07 | 8 | ±0.47 | |
0.5 | ±0.08 | 10 | ±0.55 | |
0.6 | ±0.09 | 12 | ±0.62 | |
0.8 | ±0.10 | 14 | ±0.69 | |
1 | ±0.12 | 16 | ±0.75 | |
1.2 | ±0.14 | 20 | ±0.86 | |
1.6 | ±0.16 | 25 | ±1.00 | |
2 | ±0.19 | 30 | ±1.15 | |
2.5 | ±0.22 | 35 | ±1.25 | |
3 | ±0.25 | 40 | ±1.35 | |
4 | ±0.30 | 45 | ±1.45 | |
5 | ±0.34 | 50 | ±1.55 | |
6 | ±0.37 | |||
Notes: | ||||
Property | Unit | Thickness mm | Requirement |
Flexural strength (perpendicular to layer) | MPa | ≥1.6 | ≥120 |
Apparent flexural modulus | MPa | ≥1.6 | ≥(7000) |
Compressive strength (perpendicular to layer) | MPa | ≥5 | ≥(250) |
Shear strength (parallel to layer) | MPa | ≥5 | ≥(10) |
Tensile strength | MPa | ≥1.6 | ≥(100) |
Bond strength | N | ≥10 | ≥3200 |
Dielectric strength (perpendicular to layer) in oil at 90℃±2℃ | MV/m | ≤3 | See Table 3 |
Breakdown voltage (parallel to layer) in oil at 90℃±2℃ | kV | >3 | ≥20 |
Relative permittivity 48Hz~62 Hz | — | ≤3 | — |
Relative permittivity 1MHz | — | ≤3 | ≤5.5 |
Dielectric loss factor 48Hz~62 Hz | — | ≤3 | — |
Dielectric loss factor 1MHz | — | ≤3 | ≤0.05 |
Insulation resistance after water immersion | Ω | All | ≥1×10⁷ |
Comparative tracking index (CTI) | — | ≥3 | ≥(100) |
Long-term heat resistance T1 | — | ≥3 | ≥(105) |
Density | g/cm³ | All | (1.3 ~ 1.4) |
Water absorption | mg | All | See Table 4 |
Thickness (mm) | Dielectric Strength (MV/m) | Thickness (mm) | Dielectric Strength (MV/m) |
0.4 | ≥19.0 | 1.6 | ≥14.3 |
0.5 | ≥18.2 | 1.8 | ≥13.9 |
0.6 | ≥17.6 | 2 | ≥13.6 |
0.7 | ≥17.1 | 2.2 | ≥13.4 |
0.8 | ≥16.6 | 2.4 | ≥13.3 |
0.9 | ≥16.2 | 2.6 | ≥13.2 |
1 | ≥15.8 | 2.8 | ≥13.0 |
1.2 | ≥15.2 | 3 | ≥13.0 |
1.4 | ≥14.7 | — | — |
l For the dielectric strength perpendicular to layers in oil at (90±2) ℃, either the 20s step-up voltage test or the 1-minute withstand voltage test may be selected. Materials complying with either test shall be deemed to meet the requirements of this standard for dielectric strength perpendicular to layers in oil at (90±2) ℃. l If the arithmetic mean measured thickness of the specimen falls between two thickness values listed in the table above, the required value shall be obtained by linear interpolation. l If the arithmetic mean measured thickness is less than 0.4 mm, the dielectric strength requirement shall adopt the value for 0.4 mm. l If the nominal thickness is 3 mm and the arithmetic mean measured thickness exceeds 3 mm, the required value for 3 mm thickness shall apply. l Type 3020 shall be preconditioned in air at (105±5) ℃ for 96 hours before testing, then immediately transferred to hot oil. | |||
Thickness (mm) | Water Absorption (mg) | Thickness (mm) | Water Absorption (mg) |
0.4 | ≤165 | 5 | ≤342 |
0.5 | ≤167 | 6 | ≤382 |
0.6 | ≤168 | 8 | ≤470 |
0.8 | ≤173 | 10 | ≤550 |
1 | ≤180 | 12 | ≤630 |
1.2 | ≤188 | 14 | ≤720 |
1.6 | ≤204 | 16 | ≤800 |
2 | ≤220 | 20 | ≤970 |
2.5 | ≤240 | 25 | ≤1150 |
3 | ≤260 | One side machined to 22.5 | ≤1380 |
4 | ≤300 | — | — |
Notes① If the arithmetic mean measured thickness of the specimen falls between two thickness values listed in the above table, the corresponding required value shall be determined by linear interpolation. ② If the arithmetic mean measured thickness is less than 0.4 mm, the water absorption requirement shall adopt the limit value for 0.4 mm. If the nominal thickness is 25 mm and the arithmetic mean measured thickness exceeds 25 mm, the limit value for 25 mm thickness shall apply. For plates with nominal thickness greater than 25 mm, single-side machining to 22.5 mm is required, and the machined surface shall be smooth. | |||