PFCC202 Textolite Phenolic Cotton Cloth Sheet HGW2082.5 3027 Insulation Board

product details

Description

PFCC202 is a mechanical and electrical grade phenolic cotton cloth laminate produced with coarse cotton fabric. Compared with PFCC201, it provides improved electrical insulation performance while maintaining good mechanical strength, making it suitable for applications requiring both mechanical reliability and electrical properties.


Features

PFCC201

Phenolic cotton cloth laminate (coarse fabric), mechanical grade.

High mechanical strength, low electrical properties.

Excellent impact and wear resistance, low friction and sound absorption.

Suitable for high-load, wear-resistant parts in harsh, dusty environments.

Resistant to weathering and seawater.

PFCC202

Phenolic cotton cloth laminate (coarse fabric), mechanical and electrical grade.

Provides better electrical properties than PFCC201 while maintaining good mechanical strength.

PFCC203

Phenolic cotton cloth laminate (fine fabric), mechanical grade.

High mechanical strength, low electrical properties, excellent machinability.

Allows tighter tolerances and finer surface finish than PFCC201.

Suitable for small precision mechanical parts with high stress and low wear.

PFCC204

Phenolic cotton cloth laminate (fine fabric), mechanical and electrical grade.

High mechanical strength with better electrical properties than PFCC202.

Suitable for small-sized mechanical and electrical components.


Applications

PFCC201

High-load and wear-resistant mechanical parts, such as gears, bearings, bushings, wear plates, guide rails, and structural components used in harsh, dusty, and abrasive environments, including marine applications.

PFCC202

Mechanical and electrical components requiring improved electrical insulation, such as motor parts, electrical machinery components, insulating supports, and medium-load structural parts.

PFCC203

Precision mechanical parts with high stress and low wear, including small gears, cams, spacers, sleeves, and machined components requiring tight tolerances and smooth surface finish.

PFCC204

Small-sized mechanical and electrical components requiring both high mechanical strength and good electrical insulation, such as insulating structural parts, precision electrical components, and support elements.


Technical Data Sheet

Textolite Phenolic Cotton Cloth Sheet (PFCC201/PFCC202/PFCC203/PFCC204/PFCC305)
No.PropertiesThickUnitIndex
1Standards//PFCC201 
3025
HGW2082
C850.1 (C)
PFCC202 
3027
HGW2082.5
C850.2 (CE)
PFCC203 
3026
HGW2083
C850.3 (L)
PFCC204 
3028
HGW2083.5
C850.4 (LE)
PFCC305
2DensityAllg/cm31.30~1.451.30~1.451.30~1.451.30~1.451.30~1.45
3Flexural Strength ⊥≥1.6MPa≥100≥90≥110≥100≥125
4Apparent Flexural Modulus≥1.6MPa≥7000≥7000≥7000≥7000≥7000
5Impact strength ∥simply supported beam, thick≥5mm≥5.0kJ/m2≥8.8≥7.8≥7.0≥6.0≥6.0
6Impact strength ∥cantilever beam, thick≥5mm≥5.0kJ/m2≥5.4≥5.9≥5.9≥4.9≥4.9
7Adhesion Strength≥5.0N≥3600≥3600≥3200≥3200≥3200
8Shear Strength ∥≥5.0MPa≥25≥25≥20≥20≥20
9Tensile Strength≥1.6MPa≥80≥85≥60≥80≥80
10Insulation resistance after water immersionAllΩ≥5x10^7≥5x10^7≥5x10^7
11AC dielectric constant (50/60 Hz)≤3.0≤5.5≤5.5≤5.5
12Comparative Tracking Index (CTI)≥3.0≥100≥100≥100≥100≥100
13Dielectric strength, measured in transformer oil at 90 ± 2 °C ≥>3.0kV≥20≥20
14≤3.0kV/mmRefer to CHART 1
15Water absorption ≤AllmgRefer to CHART 2
16Thermal Index (TI) ≥≥3.0120120120120120


Dielectric strength - CHART 1
Test Thickness (mm)Dielectric strength(kV/mm)Test Thickness (mm)Dielectric strength(kV/mm)
30253026302730283025302630273028
0.5-≥0.98-≥8.11.6≥0.72≥0.72≥3.8≥5.1
0.6-≥0.95-≥7.71.8≥0.69≥0.69≥3.6≥4.8
0.7-≥0.92-≥7.32≥0.65≥0.65≥3.4≥4.6
0.8≥0.89≥0.89≥5.6≥7.02.2≥0.61≥0.61≥3.3≥4.4
0.9≥0.84≥0.84≥5.3≥6.62.4≥0.58≥0.58≥3.2≥4.2
1≥0.82≥0.82≥5.1≥6.32.6≥0.56≥0.56≥3.1≥4.1
1.2≥0.80≥0.80≥4.6≥5.82.8≥0.53≥0.53≥3.0≥4.1
1.4≥0.76≥0.76≥4.2≥5.43≥0.50≥0.50≥3.0≥4.0










Water Absorption - CHART 2
Test Thickness (mm)Water Absorption(mg)Test Thickness (mm)Water Absorption(mg)
30253026302730283025302630273028
0.5-≤190-≤1275≤275≤275≤175≤175
0.6-≤194-≤1296≤284≤284≤182≤182
0.8≤201≤201≤133≤1338≤301≤301≤195≤195
1≤206≤206≤136≤13610≤319≤319≤209≤209
1.2≤211≤211≤139≤13912≤336≤336≤223≤223
1.6≤220≤220≤145≤14514≤354≤354≤236≤236
2≤229≤229≤151≤15116≤371≤371≤250≤250
2.5≤239≤239≤157≤15720≤406≤406≤277≤277
3≤249≤249≤162≤16225≤450≤450≤311≤311
4≤262≤262≤169≤16922.5≤540≤540≤373≤373


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